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Tooling and Hardware We have two CNC punch presses which are programmed using Merry Mechanization's SMP 3D modeling and tool-path software. Both machines are fully hydraulic TRUMPF TC200Rs which uses an integrated linear magazine on a rail running parallel to the x-axis of the machine. There are 17 stations on the rail; however, only 15 stations are used for tooling since each clamp takes up a station. In three of the stations we have 6-tool multi-tools, providing us with an effective total capacity of 30 auto-indexable stations. As a result of the linear magazine tooling rail, tool setup time is reduced dramatically. The table limit of the TC200R is 80" x 50" without a reposition, which allows us to load full sheets into the machine without an extra shearing operation. The punching capacity of the machine is 20 tons with a maximum sheet thickness of 0.25". Travel speed in the x-axis is 60 m/min, 40 m/min in the y-axis. The machine is capable of a maximum stroke rate of 420 hits per minute. |
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